Patching floor panels, need advice
Orig. Posting Date | User Name | Edit Date |
Sep 3, 2019 07:57AM | Alex | |
Sep 3, 2019 07:02AM | Dan Moffet | |
Sep 2, 2019 04:55PM | jwakil | |
Sep 2, 2019 01:14PM | RedRiley | |
Sep 2, 2019 12:44PM | jwakil |
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Last post: Apr 9, 2024 Member since:Mar 24, 1999
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From experience (Betty's floorpan looked similar back in January) you WILL find a lot more rot once you start chopping back to find solidity. Regardless of paint removal or wire brushing, once you get the sawzall or grinder in to play you will find very thin metal, and once you start striking arcs to tack the replacement panel/patch in place you will blow holes in places you thought were solid - trust me, I've been there several times.
Undoing the rear leg floor mount won't make things move unduly, assuming your mounts are in good condition. All my cars are solid mounted and the 'frames just don't move. If you're still on the rubber front mounts don't even think about it - hell, the front towers can be seen moving when you waggle the steering while stationary.
I tend to jack the car sideways and support it on the rear subframe and front tierod mount - you can almost get it onto the sidewalls for access.
Remove all the lines from under the car, even if you think they're clear. My main front/rear brake line sprang back in to position due to vibration while cutting and I nicked it with the saw. Ten minutes more making sure things are clear is worth many hours of sweating to put a new line it and resetting the ****ing PDWA valve...
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With the car well supported on blocking so that the body is supported and the front subframe is supported and shimmed in 4 places, disconnecting the bolts from the right side extension should not result in any significant movement between the floor and the subframe extension. It should just sit there.
You could then cut away the area of the subframe bolts and stiffener plate and replace the metal, providing a new stiffener. New holes could be drilled from below (assuming the car is high enough) using the frame mount holes as a guide. The difficult part might be cleaning up welds and finishing the metal on the underside with the subframe in the way, though once the panel is in place and the holes drilled, the subframe might be loosened and lowered enough without complete removal. But I agree that things would be easier with the subframe and engine pulled completely.
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"Hang on a minute lads....I've got a great idea."
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1992 1275 SPI Mini
1981 Porsche 911 Turbo (930)
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Last post: Dec 31, 2023 Member since:Nov 26, 2010
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1992 1275 SPI Mini
1981 Porsche 911 Turbo (930)